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Description
At Trio Machinery, we specialize in comprehensive repair and maintenance services for the Townsend NL 17 Sausage Linker. This high-efficiency machine plays a crucial role in sausage production, but like all equipment, it requires regular servicing to ensure optimal performance, extend its lifespan, and prevent costly breakdowns. Our expert team is here to help maintain your equipment and resolve any issues promptly.
We offer detailed repair and maintenance services tailored to the auto linker, hanging conveyor, and meat pump systems, which are essential components for smooth sausage production.
Daily Maintenance:
Cleaning Services:
Our team will ensure thorough cleaning of all components, including the auto linker, conveyor, and meat pump, at the end of each production cycle. We use food-safe cleaning agents to prevent product contamination and remove any meat residue, especially from the hopper, meat pump, and conveyor belts.
Lubrication Services:
To keep the machine running smoothly, we apply the manufacturer-recommended grease to moving parts, such as the auto linker’s mechanical components, meat pump, and conveyor chains. Proper lubrication prevents wear and tear and ensures the longevity of the components.
Weekly Maintenance:
Inspection:
Our experts will conduct detailed inspections of the auto linker mechanism, checking for any wear or damage to the linking jaws, chains, and drive components. We also check the hanging conveyor for loose or worn parts and ensure it is securely mounted.
Adjustment Services:
We will adjust the alignment of the sausage linking jaws to ensure uniformity in sausage links and ensure the meat pump is functioning properly. Speed adjustments for the conveyor and pump are made as needed to avoid overfilling or blockages.
Inspection and Repair:
Linking Jaws:
We regularly inspect the linking jaws for any signs of wear. If they are blunt or damaged, we replace them promptly to ensure high-quality sausage links.
Linking Chains:
Our technicians check the chains for proper tension and alignment. Any loose or misaligned chains are promptly addressed to prevent malfunction.
Drive Motor and Transmission:
We inspect the motor and transmission for unusual noises or vibrations, which could indicate faults. Our team can provide repairs for any motor or transmission issues, ensuring the entire linking system operates seamlessly.
Repairs:
Inspection and Repair:
Conveyor Belt or Chain:
We thoroughly inspect the conveyor belt or chain for wear, including fraying or damage. Worn belts are replaced, and we ensure the belt is properly aligned and tensioned.
Conveyor Rollers:
Our team checks the rollers for wear and tear. If any rollers are damaged or misaligned, we replace them to maintain smooth conveyor movement.
Drive Motor Check:
We examine the motor to ensure it is operating smoothly and quietly. If the motor is noisy or malfunctioning, we can provide maintenance or a replacement to ensure continuous production.
Repairs:
Inspection and Repair:
Piston and Seals:
We inspect the piston and seals of the meat pump for any wear or leakage. If the seals are worn or damaged, we replace them to ensure optimal performance and prevent contamination.
Pump Housing:
Our team checks the pump housing for any blockages or buildup that could impede the flow of meat. We also ensure that the internal components are in good condition.
Repairs:
Inspection and Repair:
PLC System Check:
We inspect the PLC system for faults or errors that may be preventing the machine from operating correctly. If issues are identified, we will reset or reprogram the PLC system as needed.
Electrical System:
Our technicians will check the wiring for any loose connections or signs of wear. Faulty fuses, connectors, or wiring will be replaced promptly to ensure the electrical system functions optimally.
Repairs:
Common Issues and Solutions:
Linking Problems:
If the sausages are not linking properly, we will check the linking jaws, chains, and meat flow to identify the problem and provide the necessary repairs.
Clogging or Blockages:
If the meat pump or conveyor is clogged, we will check for misalignment, worn seals, or blockages in the hopper or pump housing. Our team will clean and fix any issues to restore smooth operation.
Inconsistent Speed:
If the sausage speed is inconsistent, we will inspect the motor, belts, and control system for malfunctions and provide the necessary adjustments or repairs.
We take safety seriously when performing maintenance and repairs. Here are some of our safety practices:
Power Shutdown:
We ensure that the machine is completely powered down before performing any maintenance or repairs.
Proper Tools and Equipment:
Our technicians use the correct tools and equipment for each task to prevent damage to the machine.
Protective Gear:
Our team wears appropriate PPE, including gloves and goggles, to protect against sharp parts and other hazards during service.
Regular maintenance of the Townsend NL 17 Sausage Linker is vital to keep it in optimal working condition and ensure smooth production. Our expert repair and maintenance services cover all aspects of the machine, from the auto linker to the meat pump and electrical systems. By scheduling routine maintenance, you can extend the lifespan of your machine and avoid unexpected downtime. Contact Trio Machinery, today to schedule your service and keep your sausage production process running efficiently!
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