Cato Bowl Cutter

At Trio Machinery, we offer specialized repair and maintenance services for the Cato 120-Liter Bowl Cutter, a professional-grade machine designed for fine meat emulsions. With a focus on precision, efficiency, and durability, our expert team ensures your equipment continues to perform at its best, minimizing downtime and maximizing productivity.

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Overview of Cato 120-Liter Bowl Cutter

Category: Bowl Cutter
Make: Cato
Model: 120 Liter

The Cato 120-Liter Bowl Cutter is a robust and versatile machine designed to create fine emulsions, commonly used in meat processing industries for products like sausages, pâtés, and other meat-based items.

Key Features:

• Capacity: The 120-liter bowl is perfect for large-scale meat processing operations, allowing for the efficient processing of substantial batches.
• Cutting System: Equipped with a 6-piece knife system, it ensures precise, uniform emulsions for superior product quality.
• Variable Speeds:
  • Two Knife Speeds: Offers flexibility to adjust cutting intensity based on the required texture and consistency of the product.
  • Two Bowl Speeds: Facilitates better integration during the emulsification process, allowing for control over the final product's texture.
• Condition: The machine is in good running condition, ready to be integrated into your production line.
• Applications: Ideal for sausages, hot dogs, spreads, and other finely processed meat products, ensuring the best results in large-scale meat production.

Benefits:

• High Efficiency: Dual-speed knife and bowl system enhances processing speed while maintaining product quality.
• Durable Construction: Built for industrial use, ensuring long-lasting performance even in high-demand environments.
• Versatility: Can be adapted for various meat processing tasks, making it an essential tool in any commercial meat processing facility.

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Our Repair and Maintenance Services

To ensure the Cato 120-Liter Bowl Cutter continues to perform at its peak, regular maintenance and timely repairs are essential. We offer a range of services designed to keep the machine in top condition, extending its lifespan and reducing the risk of production delays.

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1. General Maintenance Services

Daily Maintenance:

• Cleaning Services:
  We thoroughly clean the bowl, knife system, and processing chamber after each use to prevent any residue buildup that could interfere with future processing. Our cleaning procedure adheres to food safety standards and uses food-safe agents to ensure hygiene.

• Lubrication:
  Lubricating the knife system and bowl mechanism is crucial to reduce friction and prevent premature wear. We apply the recommended lubricants to moving parts, including the gears, motors, and knife systems, ensuring smooth operation.

Weekly Maintenance:

• Inspection:
  Our technicians perform comprehensive checks on the motor, knife system, and bowl speeds to ensure proper alignment and operation. We also inspect the cutting blades for any signs of dullness or damage.

• Adjustment:
  We calibrate the knife speeds and bowl speeds to match specific product requirements, ensuring uniformity and the best possible texture in each batch. We also check for any loose or worn components that could affect the machine’s performance.

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2. Knife System Maintenance

Knife Inspection and Replacement:

• Inspection:
  We regularly inspect the 6-piece knife system for signs of wear or dullness, ensuring precision in emulsification and cutting. We also check for any mechanical issues with the knife drive.

• Replacement:
  If the knives are worn or damaged, we provide genuine replacement parts and ensure the knives are properly installed for optimal performance.

Repairs:

• Sharpening and Adjustment:
  We can re-sharpen the knives or replace individual pieces if necessary, restoring the cutting quality and ensuring consistent emulsions.

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3. Bowl and Speed Mechanism Maintenance

Bowl and Speed System Checks:

• Inspection:
  We check the bowl for signs of wear, cracks, or leaks. We also inspect the speed mechanism for smooth operation and ensure that both knife and bowl speeds are functioning correctly.

• Adjustment:
  We ensure that both the knife and bowl speeds are calibrated properly to match the desired emulsion consistency and prevent product inconsistencies.

Repairs:

• If the bowl or speed mechanisms show any signs of malfunction or wear, we will replace any worn components to restore the machine to its optimal performance.

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4. Motor and Electrical System Maintenance

Motor Inspection:

• We inspect the motor and its associated components for any signs of overheating, unusual noise, or wear. If necessary, we provide motor maintenance or replacement to ensure consistent power delivery.

Electrical System Checks:

• We perform checks on the electrical wiring, connections, and control panel to ensure no electrical faults are affecting the machine’s performance. If there are any issues with the PLC or other electrical components, we troubleshoot and resolve them.

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5. Troubleshooting and Repairs

Common Issues:

• Inconsistent Emulsions:
  If the emulsions produced are inconsistent, we check the knife system, speed settings, and bowl conditions. Dull knives, improper speeds, or misalignment can lead to uneven emulsification.

• Motor Overheating:
  If the motor overheats, we inspect the cooling system, power supply, and motor components to identify the root cause.

• Mechanical Failures:
  If any part of the machine is malfunctioning, we perform a thorough inspection, diagnosing the issue, and provide necessary repairs or replacements to get the machine back in working order.

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6. Preventive Maintenance Program

We offer preventive maintenance programs tailored to your production schedule. These include:

• Scheduled inspections to detect and prevent potential issues.
• Regular lubrication and component replacements to ensure long-lasting performance.
• Calibration of knife and bowl speeds for optimal product consistency.

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Conclusion

Regular maintenance of the Cato 120-Liter Bowl Cutter is crucial to maintaining high efficiency and consistent product quality in your meat processing operations. At Trio Machinery, we provide professional repair and maintenance services to ensure your machine runs at its best. Whether you need routine maintenance or urgent repairs, our experienced technicians are here to support your production needs.

Contact us today to learn more about our maintenance programs and schedule your next service for the Cato 120-Liter Bowl Cutter.